Case Palletizer: Nws Ua Haujlwm Li Cas Thiab Thaum Koj Xav Tau Ib Tug

A Case palletizer tshuab(tseem hu ua arooj palletizerlos yoglub thawv palletizer tshuab) yog qhov kawg automated - ntawm - kab ntim tshuab tsim los ua cov khoom ntim khoom ntim khoom - xws li cov ntaub ntawv corrugated, thawv, tais, lossis crates- mus rau pallets hauv cov qauv, rov ua dua tshiab rau kev nyab xeeb kev thauj mus los thiab khaws cia. Cov chaw xav tautsis siv neeg cov ntaub ntawv palletizers Thaum cov kab nrawm nrawm dua li kev siv lub peev xwm ntawm kev ua haujlwm (feem ntau tshaj 10-15 tus neeg mob ib feeb), thaum rov ua haujlwm raug mob ua rau tus nqi zog, lossis thaum tsis sib haum xeeb pallet ua rau kev puas tsuaj.

Xaus - ntawm - kab ntim khoom yog ib qho tsis tshua muaj fwj hauv kev tsim khoom niaj hnub, kev xa khoom, thiab cov chaw ua haujlwm. Thaum cov txheej txheem thiab cov ntim khoom thib ob feem ntau ua haujlwm ntawm qhov nrawm, phau ntawv palletizing feem ntau qeeb tag nrho cov khoom. Integrating ib tug mob siab rauCase palletizer tshuabstabilizes ntau lawm txaus, txo cov nqi khiav lag luam, thiab xyuas kom meej cargo kev ncaj ncees thoob plaws hauv lub tis saw.

Phau ntawv qhia no piav qhia txog kev siv tshuab sab hauv ntawm niaj hnubcov palletizers, sib piv cov kev teeb tsa tsis siv neeg tawm tsam kev ua haujlwm ib txwm muaj, ntsuas cov kev ua haujlwm tseem ceeb, thiab qhia txog ib kauj ruam -los ntawm - kauj ruam kev npaj.

A Case palletizer tshuabyog ib lub rooj sib txoos tsim los kom tau txais ib lub thawv los yog cov rooj plaub los ntawm cov kab xa dej ntws mus rau hauv cov txheej txheem kev teeb tsa, thiab muab tso rau hauv ntoo lossis yas pallet.

Cov tshuab no hloov phau ntawv nqa, tig, thiab stacking. Raws li qhov system architecture, lawv lis ntau yam ntawm cov ntim khoom thib ob:

• Corrugated shipping thawv (RSC thiab tuag- txiav thawv)
• Tshem tawm - cov tais thiab cov khoom ntim
• Yas crate thiab totes
• Pails, nruas, thiab cov tubs yas nruj

Los ntawm automating qhov kev hloov ntawm ib tug neeg thib ob pob khoom mus rau unitized shipping loads,tsis siv neeg cov ntaub ntawv palletizerstsim kom muaj kev tswj hwm, kwv yees tau dhau los ntawm tus nqi uas sib tw ua kom muaj peev xwm tsim khoom.

Kom nkag siab li cas aCase palletizer tshuabkev ua haujlwm, nws yog ib qho tseem ceeb rau kev tshuaj xyuas nws cov thawj sub-systems. Industrial palletizers cia siab rau txhua yam, hluav taws xob, thiab pneumatic kev koom ua ke kom muaj kev ceev thiab raug.

1. Infeed Conveyor thiab Metering Section

Infeed conveyor tau txais cov pob khoom los ntawm cov kab los yog cov kab sib khi. Nws suav nrog cov duab-qhov muag, qhov sib thooj sensors, thiab ntsuas txoj siv sia los tswj qhov sib txawv ntawm qhov xwm txheej. Qhov sib nrug kom raug ua kom ntseeg tau tias cov txheej txheem tig qis qis tuaj yeem tswj cov thawv ib leeg yam tsis ua rau pawg -ups.

2. Case Orientation thiab Pattern Formation Station

Cov rooj plaub yuav tsum tau taw qhia nyob rau hauv cov lus qhia tshwj xeeb (lengthwise los yog crosswise) los tsim cov txheej pallet interlocking. Kev hloov kho tshuab, tus pin turners, lossis siab - ceev robotic grippers tig cov pob khoom tuaj raws li ua ntej - cov txheej txheem txheej txheem zaub mov khaws cia hauv Programmable Logic Controller (PLC).

3. Txheej txheej txheej / stacking tshuab

Thaum ua tiav kab lossis txheej txheej ntawm rooj plaub sib sau ua ke, nws txav mus rau hauv thaj chaw hloov chaw:

• Cov pa siab siab-Qib / Tsawg-Level Palletizers:Siv ib sab caj npab los thawb cov ntaub ntawv ua tiav mus rau ib qho ob- sib cais apron phaj lossis zawv zawg hauv pem teb.
• Robotic Case Palletizers:Siv tshwj xeeb End- ntawm -Arm Tooling (EOAT)-xws li lub tshuab nqus tsev phaj, tshuab clamps, los yog hauv qab-txhawb nqa diav rawg- los xaiv ib lub thawv, kab, lossis tag nrho cov txheej thiab tso ncaj qha rau ntawm pallet.

4. Pallet tuav thiab Dispensing System

Cov tshuab tsis siv neeg ua ke nrog cov ntawv xov xwm pallet (dispenser) uas tuav ib pawg ntawm cov khoom seem. Ib qho khoom siv sab hauv cia li ntsuas ib qho khoob khoob khoob rau hauv qhov chaw thauj khoom. Thaum lub pallet nce mus txog nws qhov siab tag nrho, lub tshuab xa tawm xa tawm txav cov khoom tiav ntawm lub xovtooj mus rau qhov kev siv lub tshuab ncab los yog qhov chaw nres tsheb.

5. Tswj System (PLC & HMI)

Lub txee tswj tsev muaj lub ntsiab PLC, qhov sib txawv zaus tsav (VFDs), thiab kev nyab xeeb relays. Tus neeg teb xov tooj cuam tshuam nrog lub tshuab los ntawm tib neeg-Machine Interface (HMI) touchscreen los xaiv cov qauv pawg, kho cov kab nrawm, saib xyuas lub tswb ntsuas, thiab ua haujlwm tsis raug.

Thaum cov tshuab tsim qauv sib txawv ntawm cov pa cheb- hom tshuab thiab cov cuab yeej siv caj npab, cov txheej txheem ua ntu zus ntawm kev tsim lub palletized load tseem zoo ib yam.

Kauj ruam 1: Case Infeed thiab Gap Creation

Cov khoom siv sab saud (xws li cov ntaub ntawv foob lossis cov ntaub ntawv erectors) hloov cov thawv ntim rau hauv palletizer cov khoom siv. Lub kaw lus siv indexing txoj siv sia khiav ntawm qhov sib txawv ntawm qhov sib txawv los tsim kom muaj qhov sib txawv ntawm lub cev ntawm qhov sib law liag.

Kauj Ruam 2: Kev Taw Qhia thiab Kab Tsev

Raws li cov xwm txheej dhau los ntawm cheeb tsam kev taw qhia, cov nyiaj siv ua haujlwm overhead stoppers, tig pins, los yog dual-siv txoj kab sib txawv tig tig lub thawv los ntawm 90 degrees. Lub tshuab npaj cov thawv tig thiab ncaj rau hauv ib kab raws li qhov programmed qauv.

Kauj Ruam 3: Txheej Txheej

Thaum ib kab tiav lawm, lub tshuab pusher tau nce mus rau txheej txheej -forming rooj. Lub kaw lus rov ua cov txheej txheem no kom txog rau thaum cov txheej txheem tag nrho (suav nrog khi- kab thiab ntug kev sib dhos rau kev thauj khoom ruaj khov) tsim.

Kauj ruam 4: PaCia qhov chaw thiab Indexing

Ib lub pallet khoob yog xa los ntawm lub dispenser mus rau qhov chaw nres tsheb stacking. Nyob rau hauv cov pa siab - qib palletizers, lub phaj apron qhib, tso cai rau cov txheej txheem tsim kom poob zoo rau ntawm pallet lossis txheej txheej ua ntej. Hauv qib qis - theem lossis kev teeb tsa neeg hlau, lub platform nqa lossis caj npab neeg hlau txo qis cov load nce ntxiv raws li txheej txheej tsim.

Kauj ruam 5: Tshem tawm thiab Load Securing

Tom qab tus naj npawb ntawm cov txheej raug muab tso, tag nrho pallet indexes tawm ntawm lub xovtooj ntawm ib tug hnyav -cov menyuam lub luag hauj lwm los yog saw conveyor. Nws nce mus rau ib qho inline stretch wrapper, qhov twg yas zaj duab xis yog thov nyob rau hauv nruj nreem kom tsis txhob load hloov thaum lub sij hawm thauj khoom thauj.

Xaiv qhov raugrooj palletizernyob ntawm qhov chaw muaj nyob hauv pem teb, qhov xav tau ceev, kev txwv nyiaj txiag, thiab tus yam ntxwv them nyiaj.

Pas Tsawg-Level Case Palletizers

Tsawg-theem tshuab txais cov rooj plaub ntawm tus qauv conveyor qhov siab (kwv yees li 800 mm txog 1000 mm tawm hauv pem teb). Cov txheej txheem - lub rooj sib sau ua cov txheej txheem ntawm qhov ua haujlwm siab no, thiab lub tshuab hoist nce lossis txo cov pallet kom tau txais txhua txheej tom ntej. Cov tshuab no muab kev saib xyuas ncaj qha vim tias txhua qhov chaw txav mus tau nkag tau los ntawm theem hauv av.

Cov pa siab siab -Level Case Palletizers

High-theem machines tau txais cov ntaub ntawv ntawm qib siab (feem ntau yog 2.5 meters txog 3.5 meters saum toj no theem). Cov rooj plaub raug tsa los ntawm inclined conveyors lossis ntsug nqa ua ntej tsim qauv. Cov khaubncaws sab nraud povtseg raug thawb mus rau lub phaj apron, uas tseem zoo li qub thaum lub pallet hauv qab qis dua qib -los ntawm - kauj ruam. Cov chav no ua haujlwm siab - lub raj mis ceev, cov kaus poom, thiab FMCG ua haujlwm.

Robotic Case Palletizers

Robotic systems siv 4-axis lossis 6-axis industrial articulated neeg hlau caj npab mounted hauv nruab nrab ntawm tes. Lub caj npab nqa ib tug ntau lub luag haujlwm gripper tsim los xaiv ib rooj plaub, ntau rooj plaub, lossis tag nrho cov khaubncaws sab nraud povtseg. Robotic rooj plaub palletizers muaj versatility: ib tug tib neeg hlau yuav pab tau mus txog plaub cais ntau lawm infeeds ib zaug, muab thawv rau txawv pallets.

Thaum ntsuam xyuas qhov kawg - ntawm - kab kev nqis peev, cov neeg saib xyuas cov nroj tsuag sib piv cov cuab yeej siv hluav taws xob tiv thaiv kev ua haujlwm ntawm phau ntawv. Cov kev sib cais hauv qab no qhia txog qhov sib txawv tseem ceeb ntawmrobotic palletizers vs phau ntawv tshuab.

1. Kev nrawm nrawm thiab ua haujlwm tau zoo

• Manual Systems:Ib tus neeg ua haujlwm tuaj yeem sib sau 5 mus rau 10 rooj plaub hauv ib feeb ntawm kev ruaj ntseg. Txawm li cas los xij, kev nrawm poob qis dua tus qauv 8-teev hloov pauv vim lub cev qaug zog, kub, thiab hnyav hnyav.
• Robotic Systems:Industrial robotic palletizers ua haujlwm ntawm tus nqi txuas ntxiv ntawm 15 mus rau 40 tus neeg mob ib feeb yam tsis muaj kev ua haujlwm tsis zoo. Lawv khiav tsis muaj kev cuam tshuam los ntawm kev hloov pauv sib law liag, ua kom cov nroj tsuag loj tshaj OEE (Txhua Cov Khoom Siv Tau Zoo).

2. Ergonomics thiab kev nyab xeeb ntawm chaw ua haujlwm

• Manual Systems:Kev tuav cov ntaub ntawv yuav tsum tau khoov tsis tu ncua, twisting, thiab nqa hnyav hnyav (feem ntau 10 kg txog 25 kg ib rooj plaub). Qhov ib puag ncig no suav nrog qhov feem ntau ntawm kev raug mob musculoskeletal, ua rau cov neeg ua haujlwm them nyiaj thov thiab kev ua haujlwm siab.
• Robotic Systems:Cov neeg hlau ua txhua qhov kev nqa hnyav, cais cov neeg ua haujlwm tawm ntawm cov haujlwm siab - pheej hmoo ntawm lub cev. Cov neeg ua haujlwm hloov mus rau kev saib xyuas, kev tswj kom zoo, thiab kev ua haujlwm forklift.

3. Load Consistency thiab Stacking Precision

• Manual Systems:Tib neeg kev tso kawm qhia qhov sib txawv hauv txheej squareness thiab ntug kev sib dhos. Overhanging thawv txo cov pawg muaj zog txog li 30%, ua rau muaj kev pheej hmoo ntawm kev sib tsoo thaum lub tsheb thauj khoom.
• Robotic Systems:Servo-tsav qhov chaw ua haujlwm tau lees paub sub- millimeter qhov tseeb qhov tso kawm. Cov khaubncaws sab nraud povtseg yog square thiab ntsug, ua kom muaj kev ncaj ncees ntawm cov qauv thiab ua kom muaj qhov sib xws rau cov khoom siv khoom siv tshuab (AS / RS).

4. Tus Nqi Ua Haujlwm thiab Scalability

• Manual Systems:Cov nqi ua haujlwm ncaj qha nce txhua xyoo vim cov nyiaj ua haujlwm, cov txiaj ntsig, kev pov hwm, thiab cov nqi nrhiav neeg ua haujlwm. Scaling ntau lawm yuav tsum ntiav cov neeg ua haujlwm ntxiv, uas tuaj yeem nyuaj thaum lub sijhawm ua haujlwm tsis txaus hauv cheeb tsam.
• Robotic Systems:Thaum xav tau kev nqis peev thawj zaug, cov palletizers tsis siv neeg xa cov nqi qis, kwv yees kev ua haujlwm ntawm ib lub pallet. Cov cuab yeej siv peev yog amortized nyob rau lub sij hawm, ua rau txo tag nrho cov nqi ntawm cov tswv cuab (TCO) ntawm ntau lawm ntau lawm.

Nyeem ntxiv:《Manual Vs Fully Automatic Robot Palletizing Systems: Kev Ntsuas Tag Nrho Tus Nqi Ntawm Cov Tswv Cuab nthuav qhia

Kev nqis peev hauv ibtsis siv neeg lub thawv palletizeryuav tsum tau txheeb xyuas cov kev ua haujlwm meej hauv koj qhov chaw. Yog tias koj cov nroj tsuag nthuav tawm ib lossis ntau dua ntawm cov xwm txheej hauv qab no, kev txhim kho lub tshuab hluav taws xob tau tsim nyog:

1. Kab nrawm tshaj li phau ntawv muaj peev xwm

Thaum lub tshuab ntim khoom ntim cov khoom siv ua haujlwm ntawm qhov nrawm tshaj 12 mus rau 15 tus neeg mob ib feeb, ib tus neeg siv phau ntawv yuav tsis tuaj yeem tswj tau nrawm dua. Ntxiv tus neeg teb xov tooj thib ob lossis thib peb hauv qhov kawg nruj - ntawm - kab kab ua rau muaj kev sib tsoo, kev nyab xeeb, thiab kev ua haujlwm tsis zoo. Ibtsis siv neeg lub thawv palletizertuav cov kab siab dua no smoothly.

2. Cov neeg ua haujlwm siab dhau los thiab kev ua haujlwm tsis txaus

Cov chaw tsim khoom thoob ntiaj teb ntsib kev tsis txaus ntawm kev ua haujlwm tsis tu ncua. Kev hloov pauv siab kawg hauv qhov kawg- ntawm - txoj haujlwm kab sib txuas ua rau muaj cov nqi ntiav ntau zaus, kev ncua sij hawm ncua sij hawm, thiab kev kaw tsis tu ncua los ntawm cov neeg ua haujlwm sib txawv.

3. Tus nqi raug mob nce thiab nqi pov hwm

Yog tias kev soj ntsuam kev noj qab haus huv thiab kev nyab xeeb qhia txog qhov tshwm sim ntawm kev raug mob rov ua dua (RSI), lumbar kev nyuaj siab, lossis lub xub pwg qaug zog cuam tshuam nrog lub thawv stacking, automation yuav dhau los ua kev nyab xeeb. Kev txo qis kev pheej hmoo txo ​​cov neeg ua haujlwm cov nyiaj them poob haujlwm thiab cov kev cai ua raws li kev nplua.

4. Freight Transit puas tsuaj

Cov pallets tsis raug cai nrog qhov hnyav tsis sib luag lossis cov npoo overhanging yooj yim hloov thaum lub sijhawm thauj mus los, ua rau cov thawv crushed, tsis lees txais cov khoom xa tuaj, thiab cov neeg siv khoom them rov qab. Automated palletizing xyuas kom ncaj, nruj pawg uas tiv taus kev thauj mus los.

5. Kev txwv qhov chaw hauv pem teb

Kev tuav palletizing thaj chaw yuav tsum muaj chaw rau cov neeg ua haujlwm, cov rooj sib tham, ntau txoj haujlwm pallet, thiab kev nyab xeeb kev nyab xeeb rau kev tsheb thauj mus los. Ib qho compactlub thawv palletizer tshuablos yog kev sib koom tes neeg hlau palletizing cell tuaj yeem txo qhov yuav tsum tau muaj hauv pem teb hneev taw los ntawm 30% mus rau 50%, tso chaw cog rau cov khoom siv ntxiv.

Txhawm rau ua piv txwv txog qhov ua tau zoo ntawm kev hloov pauv kev ua haujlwm nrog lub tshuab ua haujlwm tsis siv neeg, xav txog cov hauv qab no tiag tiag -kev ua haujlwm hauv ntiaj teb hauv kev tsim khoom lag luam.

Cov neeg siv khoom tom qab

Ib lub tuam txhab tsim khoom hauv cheeb tsam ntawm cov roj nplua nyeem ua lag luam tau ua ob txoj kab sib txuas ua ke ntim 5-liter ntim rau hauv corrugated shipping rooj (tag nrho cov ntaub ntawv hnyav: 18.5 kg).

• Upstream tso zis:Ua ke kab ceev nruab nrab yog 22 kis ib feeb.
• Kev ua haujlwm dhau los:Lub chaw tso siab rau plaub tus neeg ua haujlwm rau ib qho kev hloov pauv (ob leeg rau ib kab, khiav ob zaug ib hnub) los tuav cov rooj plaub rau cov txheej txheem pallets.

Kev nyuaj siab

• High Turnover:Qhov hnyav 18.5 kg qhov hnyav ua rau tus neeg ua haujlwm qaug zog, ua rau 45% cov neeg ua haujlwm hloov pauv txhua xyoo hauv lub tuam tsev ntim khoom.
• Cov khoom puas:Kev sib koom ua ke ntawm phau ntawv tsis sib haum ua rau muaj kev hloov pauv thaum lub sijhawm thauj khoom thauj khoom, tsim qhov nruab nrab ntawm $ 6,500 toj ib hlis hauv cov khoom lag luam puas thiab cov neeg siv khoom them rov qab.
• Space Constraints:Qhov chaw ntim cov phau ntawv tau congested nrog staging rooj, pallets, thiab phau ntawv tes tsheb thauj khoom, tsim kom muaj kev nyab xeeb nyob ze ntawm forklift txoj kev taug kev.

Kev daws teeb meem

Lub chaw muab kev koom ua ke hauv nruab nrab, dual -infeed robotic rooj palletizer featuring:

1. Ib qho 4-axis industrial articulated neeg hlau caj npab nrog lub peev xwm 110 kg.
2. Dual -zone nqus kab sib chaws kawg- ntawm - cuab yeej cuab tam muaj peev xwm xaiv ob qhov xwm txheej ib txhij.
3. Ib qho tsis siv neeg khoob pallet magazine pub rau ob qhov chaw thauj khoom sib txawv.
4. Integrated kev nyab xeeb fencing, lub teeb curtains, thiab ib tug inline tsis siv neeg stretch wrapper.

Cov txiaj ntsig kev ua haujlwm (12-Lub Hlis Tom Qab Kev Ntsuas)

Tom qab lub installation, cov nroj tsuag tshem tawm phau ntawv nqa kev phom sij ntawm ob lub roj nplua nyeem. Cov neeg ua haujlwm hloov pauv tau raug cob qhia ua cov neeg koom nrog lub tshuab thiab cov neeg tsav tsheb forklift. Pallet load zoo ua tiav 100% kev lees paub ntawm cov neeg siv khoom faib chaw.

Xaiv qhov zoo tshaj plawsCase palletizer tshuabyuav tsum muaj kev tshuaj xyuas zoo ntawm koj cov khoom specifications, cog infrastructure, thiab nyiaj txiag lub hom phiaj. Siv cov txheej txheem hauv qab no thaum kev ntsuam xyuas tus neeg muag khoom:

1. Cov yam ntxwv ntawm kev them nyiaj thiab pob

Document qhov tsawg kawg nkaus thiab qhov siab tshaj plaws, qhov hnyav tag nrho, thiab cov khoom siv ntawm txhua kis dhau ntawm kab:

• Puas yog cov thawv ntim nrog daim kab xev, kub -kua nplaum, lossis hlua?
• Cov rooj plaub puas yog ua los ntawm lub teeb yuag ib zaug - phab ntsa corrugated board, lossis hnyav ob - phab ntsa?
• Puas yog koj tuav qhib- cov tais sab saum toj uas yuav tsum muaj hauv qab - txhawb nqa grippers es tsis yog sab saum toj - cov khoom nqus tsev?

2. Lub hom phiaj kab nrawm thiab kev loj hlob yav tom ntej

Xam koj qhov yuav tsum tau Cases Per Minute (CPM) raws li qhov siab tshaj plaws ntawm cov khoom siv hluav taws xob ntau dua li qhov nruab nrab txhua hnub tso tawm. Xyuas kom meej qhov xaivrooj palletizermuaj qhov ceev tsis pub tsawg kawg yog 15% mus rau 20% los daws cov luv luv - lub sij hawm surges yam tsis muaj backlogging upstream ntim tshuab.

3. Lub Hoobkas Layout thiab Ceiling Clearances

Ntsuas qhov dav hauv pem teb, qhov rooj nkag qhov rooj, thiab cov khoom siv sab hauv:

• Siab -qib palletizers yuav tsum tau tshem tawm cov nyiaj siv ua haujlwm ntau heev (feem ntau 4 meters lossis ntau dua) rau cov khoom thauj khoom siab.
• Tsawg-theem thiab cov hlwb neeg hlau haum raws li cov qauv kev lag luam ceilings tab sis yuav tsum muaj kev nkag mus rau ib puag ncig kom txaus rau kev saib xyuas thiab forklift nkag.

4. Software Yooj Yim- ntawm-Siv thiab Daim Ntawv Qhia Cia

Kev tsim khoom niaj hnub xav tau cov khoom hloov pauv ntau zaus. Xyuas kom tseeb tias lub kaw lus HMI nta cov qauv tsim qauv tsim software. Cov neeg ua haujlwm yuav tsum muaj peev xwm xaiv tau ua ntej -txheej txheej txheej qauv lossis teeb tsa lub thawv tshiab qhov ntev yam tsis tau sau cov cai PLC.

5. Kev Nyab Xeeb Kev Nyab Xeeb thiab Kev Pabcuam Muag Khoom

Xyuas kom lub palletizer ntawm tes ua raws li cov qauv kev nyab xeeb hauv cheeb tsam (xws li ANSI/RIA R15.06, CE, lossis OSHA cov cai). Paub meej tias cov chaw tsim khoom muab cov khoom seem hauv zos muaj, kev kuaj kab mob hauv thaj chaw deb, thiab kev txhawb nqa cov kws tshaj lij.

Npaj txhij los txhim kho koj qhov kawg - ntawm - kab ntim khoom? Tiv tauj peb automationengineers hnub no los tham txog koj daim ntawv thov yuav tsum tau thiab tau ib tug customized palletizing cell tsim.

Hu rau tam sim no