Lub Palletizer puas tuaj yeem txo cov nqi zog?

Cia peb tham txog cov neeg tua neeg uas ntsiag to hauv koj lub thawv cog: Palletizer hloov sijhawm. Yog tias koj tseem tab tom khiav loj 50,000-box xaj rau tib tus neeg siv khoom txhua hnub, hla cov kab lus no. Tab sis yog tias koj nyiam cov tuam txhab corrugated niaj hnub no feem ntau, koj pom ntau thiab luv dua -khiav corrugated box production-orders rau 500, 1,000, lossis 2,000 lub thawv.

Ntawm no yog npau suav phem: koj lub siab -Gluer ceev ua kom tiav ib qho kev khiav hauv 20 feeb, tab sis tom qab ntawd koj qhov kawg - ntawm - pab pawg kab siv sijhawm 30 feeb nrog wrenches thiab daim kab xev ntsuas kho lub palletizer rau qhov loj ntxiv. Koj nyuam qhuav siv sij hawm ntau zaum tseem tshaj qhov khoom txav. Nyob rau hauv lub ntiaj teb no uas "lub sij hawm yog nyiaj," ib nrab ntawm - teev ntawm downtime tsis yog ib tug so xwb - nws yog ib tug loj heev leak nyob rau hauv koj cov kab hauv qab. Vim li cas thiaj txiav txim siab rau lub tshuab uas tuav koj rov qab thaum koj tuaj yeem hloov lub zog hauv 60 vib nas this?

Thaum peb piv "Old Way" rau niaj hnub tsis siv neeg lub thawv palletizersoftware, qhov txawv yog staggering. Nws zoo li muab piv rau lub xov tooj qub -up modem mus rau siab -fiber internet ceev.

Yog tias koj hloov xaj tsib zaug hauv ib hnub, "Txoj Kev Tshiab" muab koj rov qab ze li ntawmob xuab moos ntawm cov khoom siv ntshiabtxhua hnub. Qhov ntawd yog ib qho kev thauj khoom ntxiv ntawm cov khoom tiav tawm hauv koj lub chaw nres nkoj txhua lub lim tiam.

Tus neeg hlau paub qhov txawv ntawm lub thawv pizza ntiav thiab ob lub- phab ntsa tub yees li cas? Nws yog tag nrho nyob rau hauv "Daim ntawv qhia System" ntawm lubTsis siv neeg lub thawv palletizer software.

Hauv kev teeb tsa kev tshaj lij, koj tus kws tshaj lij ua ntej- txuag "DNA" ntawm txhua lub thawv style koj tsim. Thaum tus neeg teb xov tooj scans barcode ntawm ib qho kev txiav txim tshiab:

• Tus neeg hlau tam sim ntawd nco txog qhovStacking Qauv(yuav ua li cas cov thawv cuam tshuam rau kev ruaj ntseg).
• CovRobot Gripper Tool Changer(yog tias muaj) lossis cov phaj hloov kho tau txav mus rau qhov tseeb millimeter.
• Qhov system xam covAcceleration nkhaus- txav nrawm dua rau lub thawv teeb thiab smoother rau cov hnyav los tiv thaiv "sliding."

Qhov no tsis yog "automation" xwb; nws yog kev txawj ntse. Nws tshem tawm tib neeg kev ua yuam kev uas ua rau leaning pawg thiab cov neeg siv khoom ntxhov siab.

Ib qho kev ntshai loj tshaj plaws hauvluv-khiav corrugated box ntau lawmyog cov khoom puas thaum lub sij hawm hloov pauv. Peb txhua tus tau pom nws: lub tshuab tseem tau teeb tsa rau lub thawv hnyav C-flute, thiab thawj "E-flute" lub thawv ntawm kev khiav tshiab tau raug tsoo zoo li cov dej qab zib tau.

Niaj hnub nimno software daws qhov no los ntawmkho palletizer clamp siabdigitally.

• Lub Logic "Soft Touch":Lub software qhia tus gripper raws nraim npaum li cas torque siv.
• Cov lus teb Loops:Yog tias lub ntsuas ntsuas pom lub thawv me me "squishy," nws tuaj yeem hloov kho micro- sijhawm tiag -.
  Qhov no txhais tau tias koj tuaj yeem txav los ntawm cov ntim khoom hnyav rau cov khoom muag muag muag yam tsis tau kov lub pob valve lossis kev txhawj xeeb txog qhov "crush" thov los ntawm koj cov neeg siv khoom.

Yog tias koj cov khoom sib xyaw ua ke muaj ntau yam sib txawv -hais tias, koj txav ob lub tiaj tiaj ntawm cov duab los qhia thiab ua tiav tag nrho, cov ntaub ntawv kaw lus - koj yuav xav tau ntau tshaj ib "tes." Qhov no yog qhov twgneeg hlau gripper tool changerlos nyob rau hauv.

Hloov chaw ntawm tus neeg teb xov tooj siv sijhawm ib teev tshem tawm lub ntsuas hluav taws xob thiab rov txuas dua, tus neeg hlau tsuas yog tsav mus rau "chaw nres nkoj," poob tawm ntawm nws cov pob khoom, thiab nyem rau hauv lub tshuab nqus tsev- taub hau lossis rab rawg-style gripper.

• Ceev:Lub cev sib pauv siv sijhawm li 30 vib nas this.
• Kev nyab xeeb:Tsis muaj kev nqa hnyav rau koj cov neeg ua haujlwm, txo qhov kev pheej hmoo ntawm kev raug mob nraub qaum.
• Yav tom ntej-Kev pov thawj:Raws li koj tau txais cov neeg siv khoom tshiab, koj tsuas yog yuav ib qho tshiab "tes," tsis yog lub tshuab tshiab tag nrho.

Cia peb ua qee qhov "Back of the Napkin" lej. Yog tias koj cov nroj tsuag khiav 3 ua haujlwm thiab koj hloov xaj 6 zaug hauv 24 teev:

• Manual Setup:30 mins x 6=180 feeb (3 teev) ntawm poob ntau lawm ib hnub twg.
• 60-Second Setup:1 min x 6=6 feeb ntawm poob ntau lawm ib hnub.

Qhov Tau Txais:174 feeb ib hnub twg.

Tshaj li 250-hnub ua haujlwm xyoo, uas yog725 teev ntawm lub sijhawm ntau lawm. Yog tias koj cov kab khwv tau $ 500 nyob rau hauv ib teev, qhov ntawd yog$ 362,500 hauv "pom" cov nyiaj tau lostxhua xyoo tsuas yog kho kojpalletizer hloov lub sijhawm. Qhov ntawd yog txaus los them rau tag nrho cov tshuab neeg hlau hauv tsawg dua 12 lub hlis.

Ib qho kev txhawj xeeb yog: "Kuv cov txiv neej tsis yog kws tshawb fawb hauv computer."

Kev zoo nkauj ntawm niaj hnub tsis siv neeg lub thawv palletizersoftwareyog tias nws tau tsim rau lub Hoobkas hauv pem teb, tsis yog chaw ua haujlwm.

• Visual HMI:Qhov screen qhia 3D duab ntawm lub thawv. Yog tias koj tuaj yeem siv lub smartphone, koj tuaj yeem khiav lub palletizer niaj hnub.
• Kev kuaj mob yuam kev:Hloov chaw ntawm lub teeb liab liab thiab qhov tsis paub, qhov screen hais tias:"Emergency Stop Pressed"los yog"Lub thawv Misaligned ntawm Intake." * Kev ntseeg tus neeg ua haujlwm:Thaum lub tshuab siv tau yooj yim, koj cov neeg ua haujlwm tsis tshua muaj kev ntxhov siab thiab ua haujlwm ntau dua. Lawv siv sijhawm los saib xyuas qhov zoo, tsis yog sib ntaus sib tua nrog tus ciaj ntswj.

Lub thawv kev lag luam hloov pauv. Cov neeg siv khoom tsis xav khaws 10,000 lub thawv ntxiv lawm; lawv xav tau 500 lub thawv xa tuaj "Tsuas yog-Nyob rau hauv- Sijhawm."

Yog kojpalletizer hloov lub sijhawmqeeb, koj yuav tsum tau them tus nqi siab "tus nqi" rau kev txiav txim me me, uas ua rau koj tsis muaj kev sib tw.

Yog tias koj qhov kev hloov pauv yog 60 vib nas this, koj cov nqi teeb tsa tseem ceeb yog xoom. Koj tuaj yeem nqa cov khoom me me, siab - cov ntawv txiav txim siab uas koj cov neeg sib tw tau tig mus vim lawv "kim" dhau los teeb tsa.

Puas yog "high-tech" software system txhais tau tias muaj ntau yam ua txhaum? Qhov tseeb, nws yog qhov opposite.

• Pneumatic vs Electric:Kev hloov kho tshuab feem ntau vam khom lub tog raj kheej cua uas xau los yog cov sensors uas tau khob tawm ntawm kev sib tw.
• Servo Precision:Software-tsav motors yog "kaw-loop." Lawv paub tseeb tias lawv nyob qhov twg txhua lub sijhawm.

Los ntawm kev ua raws li ISO 10218 cov qauv kev nyab xeeb thiab kev ua haujlwm, cov tshuab no tau tsim los ua haujlwm tau ntau xyoo nrog kev cuam tshuam tsawg. Koj siv sijhawm tsawg dua los kho "tus neeg kho tshuab slop" thiab ntau lub sijhawm xa khoom xaj.

In lub ntiaj tebluv-khiav corrugated box ntau lawm, cov yeej yog cov uas tuaj yeem hloov lub zog ceev tshaj plaws. Yog koj tseem ntsuas kojpalletizer hloov lub sijhawmnyob rau hauv ob npaug - tus lej, koj tau muab nyiaj rau koj cov neeg sib tw.

Kev nqis peev hauv lub tshuab nrog qib siab tsis siv neeg lub thawv palletizersoftwarethiab aneeg hlau gripper tool changertsis yog hais txog kev yuav "zoo nkauj robot." Nws yog hais txog kev yuav khoomMuaj Peev Xwm Ntau Lawm. Nws yog hais txog kev ua kom paub tseeb tias txhua feeb koj cov nroj tsuag qhib, koj tab tom ua lub thawv, tsis hloov kho.