Nyob rau hauv ntsug ntawm industrial ntim, lubib leeg facer tshuabfeem ntau suav hais tias yog "lub siab" ntawm cov txheej txheem ntau lawm. Nws lub luag haujlwm tseem ceeb yog kev dag ntxias yooj yim tab sis xav tau txhua yam: nws hloov cov ntaub ntawv tiaj tus rau hauv cov qauv nruab nrab los ntawm kev tsim cov flutes thiab khi lawv rau hauv liner. Qhov no tsim ibib lub ntsej muag corrugated cardboard yob, lub hauv paus tsev thaiv rau tag nrho peb -ply, tsib-ply, thiab xya-ply cardboard thawv siv nyob rau hauv lub ntiaj teb no logistics.
Qhov Zoo Tshaj Plaws ntawm Cov Ntsiab Lus Niaj Hnub Ib Leeg
Thaum lub sijhawm ntxov ntawm cov tshuab no tso siab rau cov lus qhia kev siv tshuab, niaj hnub engineering tau qhia ntau yam zoo uas ua kom ruaj khov ntawm qhov nrawm tshaj 250 meters ib feeb.
- Structure Integrity:Los ntawm precision- tsim cov flutes, lub tshuab ua kom lub zog ntsug ntawm lub rooj tsavxwm tau ua kom tiav. Txawm tias qhov sib txawv ntawm 0.1mm hauv qhov siab ntawm lub raj nplaim tuaj yeem ua rau 5-10% poob hauv lub thawv kawg lub zog stacking.
- Ua haujlwm Versatility:High- cov chav nyob kawg tso cai rau kev hloov pauv sai. Qhov "cassette" style system ua rau cov nroj tsuag hloov los ntawm B-flute mus rau E-flute nyob rau hauv 20 feeb, txo qis downtime nyob rau hauv luv luv - khiav ib puag ncig.
- Kev txo pov tseg:Kev sib xyaw ua ntej- cov tshuab ua kom txias thiab cov kua nplaum uas siv tau yooj yim pab txo cov ntawv pov tseg. Hauv kev lag luam uas daim ntawv sawv cev ze li ntawm 70% ntawm tag nrho cov nqi, 1% txo cov pov tseg ncaj qha cuam tshuam rau kab hauv qab.
Cov Haujlwm Ua Haujlwm: Los ntawm Daim Ntawv Raw mus rau Ib Lub ntsej muag Web
The Pre-Khaub Kho Mob Phase
Ua ntej daim ntawv hits lub corrugating yob, nws yuav tsum tau npaj. Cov ntawv nruab nrab (qhov wavy) thiab daim ntawv liner (qhov tiaj tus) hla cov nruas uas muaj cua sov. Cov txheej txheem no tswj cov dej noo ntawm daim ntawv. Yog tias daim ntawv qhuav dhau lawm, nws yuav tawg thaum lub sij hawm fluting; Yog tias nws ntub dhau lawm, cov nplaum yuav tsis khi.
Flute Formation thiab Vacuum Suction System
Qhov no yog theem tseem ceeb tshaj plaws. Cov ntawv nruab nrab hla ntawm ob lub meshed corrugating yob. Hauv ibfingerless ib facer tshuab, daim ntawv yog tuav tiv thaiv qis corrugating yob siv lub tshuab nqus tsev plenum. Lub siab tsis zoo no ua kom cov ntawv nyob twj ywm zoo kawg nkaus hauv kev sib cuag nrog cov rhuab yob yam tsis tas yuav tsum tau siv tshuab "ntiv tes" uas siv los khij daim ntawv thiab txwv cov khoom nrawm.
Daim ntawv thov Adhesive
Thaum cov flutes raug tsim, cov kua nplaum nplaum yob -synchronized nrog ceev ntawm cov corrugating yob- siv cov hmoov txhuv nplej siab meej -raws li nplaum rau cov lus qhia ntawm cov flutes. Qhov "kav qhov sib txawv" (qhov kev ncua deb ntawm daim ntawv thov yob thiab daim ntawv) feem ntau yog tswj kom tsis pub dhau 0.1 hli los tiv thaiv "soaking" daim ntawv, uas yuav ua rau warping.
Technical Specifications thiab cov ntaub ntawv ua haujlwm
Thaum xaiv ibib leeg facer tshuabrau qhov siab - ntimcorrugated ntau lawm kab, technical data yuav tsum tau soj ntsuam tawm tsam cov nroj tsuag cov hom phiaj tso zis.
| Parameter | Standard Performance Range | Siab -Speed Industrial Range |
| Tsim Ceev | 150 - 200 m/min | 250 - 350 m/min |
| Ua haujlwm dav | 1400 - 1800 hli | 2200 - 2800 hli |
| Txoj Kev Kub Kub | Saturated Chav | Chav los yog Thermal Oil |
| Chav noj | 0.5 - 0.8 t/h | 1.0 - 1.5 t/h |
| Hom Flute | A, B, C, E, F | Cassette Interchangeable |
| Nqus Siab | 0.05 - 0.10 MPa | 0.12 - 0.15 MPa |
Cov yam ntxwv tseem ceeb ntawm Fingerless Single Facer Tshuab
Kev hloov mus rau qhovfingerless ib facer tshuabtau ib qho kev nce qib loj tshaj plaws nyob rau hauvcorrugated ntau lawm kabob xyoo dhau los. Lub npe "tsis muaj ntiv tes" yog hais txog kev tshem tawm cov lus qhia tooj dag uas ib txwm tuav daim ntawv nyob rau hauv qhov chaw.
- Vacuum Suction Stability:Los ntawm kev siv anqus tsev vacuum ib facertsim, cua siab tuav lub fluted nruab nrab uniformly hla tag nrho qhov dav ntawm yob. Qhov no tshem tawm cov nyhuv "striping" feem ntau pom nyob rau hauv cov laus lub rooj tsavxwm, qhov uas cov kua nplaum tau ploj lawm nyob rau hauv qhov chaw uas cov ntiv tes thaiv cov yob.
- Muaj peev xwm ceev:Mechanical ntiv tes tsim kev sib txhuam thiab cua sov, uas txwv ceev mus txog kwv yees li 120m / min. Tus tsim tsis muaj ntiv tes tshem tawm qhov kev sib txhuam no, tso cai rau cov tshuab niaj hnub kom ncav cuag qhov nrawm ntawm 300m / min thiab tshaj.
- Txo Kev Kho Mob:Yog tsis muaj tus neeg kho tshuab ntiv tes los kho lossis hloov, lub voj voog ntawm lub tshuab tau txuas ntxiv, thiab kev pheej hmoo ntawm daim ntawv jams tshwm sim los ntawm hnav - tawm cov lus qhia raug tshem tawm.
Tswj lub ntsej muag ib leeg Corrugated Cardboard Yob
Thaum daim ntawv yog bonded, qhov tshwm simib lub ntsej muag corrugated cardboard yobyog qhov txhab rau kev siv cais (xws li hauv kev tiv thaiv qhwv) lossis, feem ntau, xa mus rau "choj" ntawm tag nrho cov kab corrugator.
Qhov zoo ntawm qhov yob no yog txiav txim siab los ntawm "kev sib khi lub zog." Qhov no yog ntsuas los ntawm lub zog yuav tsum tau tev lub liner los ntawm nruab nrab. Hauv kev teeb tsa kev tshaj lij, qhov no yog saib xyuas siv Pin Adhesion Test (PAT). Kev sib koom ua ke lub zog yog ua tiav los ntawm kev tswj xyuas meej ntawm "siab yob"- lub tog raj kheej loj, rhuab lub tog raj kheej uas rub lub liner tawm tsam cov lus qhia nplaum nplaum. Yog hais tias lub siab yob yog misaligned, ib sab ntawm lub yob yuav ruaj ntseg sib raug zoo thaum lwm tus yog xoob, ua rau muaj kev puas tsuaj loj nyob rau hauv lub downstream.ob lub ntsej muag corrugated tshuab.
Tswj Systems thiab Automation
Niaj hnubib leeg facer tshuabunits tau nruab nrog PLC (Programmable Logic Controller) cov tshuab uas tswj cov "ceev- sib piv" ntawm cov yob. Raws li tag nrhocorrugated ntau lawm kabspeeds los yog qeeb, cov kua nplaum yob thiab lub tshuab nqus tsev siab yuav tsum kho tau.
- Auto-Gap Kho:Raws li daim ntawv hnyav (GSM) tau siv, lub tshuab tau hloov kho qhov sib txawv ntawm corrugating rolls thiab lub siab yob.
- Kev ntsuas kub ntsuas:Infrared sensors saib xyuas qhov kub ntawm daim ntawv web hauv lub sijhawm tiag tiag -. Yog tias daim ntawv tshaj li qhov pib, lub qhov cub li qub tau kho kom tsis txhob muaj daim ntawv ua dhau lawm.
- Glue Volume Control:Sophisticated systems siv "tus kws kho mob yob" los xyuas kom meej cov kua nplaum zaj duab xis tuab nyob tas li, tsis hais lub tshuab ceev.
Kev tu thiab kav ntev ntawm Corrugating Rolls
Cov corrugating yob yog cov khoom siv kim tshaj plaws nyob rau hauvib leeg facer tshuab. Feem ntau ua los ntawm siab - zoo alloy steel nrog tungsten carbide txheej, cov yob no txiav txim siab lub tshuab raj nplaim.
Nyob rau tib lub sijhawm, kev sib txhuam ntawm daim ntawv hnav cov yob, tshwj xeeb tshaj yog nyob rau hauv nruab nrab. Ib lub yob hnav yuav tsim "tsawg flutes," uas txo qis lub thawv tsis kam rau crushing. Feem ntau cov nroj tsuag kev lag luam taug qab cov "linear meters" uas tsim los ntawm ib txheej ntawm yob, nrog siab - zoo tungsten carbide rolls yuav tsum kav ntev li 30 txog 50 lab linear meters ua ntej yuav tsum tau regrind los yog hloov.
Kev cuam tshuam rau tag nrho Corrugated Production Line
Nws yog ib qho tseem ceeb kom nco ntsoov tias lubib leeg facer tshuabtsis ua haujlwm hauv kev sib cais. Nws cov zis ncaj qha cuam tshuam rau kev ua haujlwm ntawm tag nrho lub Hoobkas.
Yog tiasib lub ntsej muag corrugated cardboard yobyog tsim los ntawm cov dej tsis raug, nws yuav ua rau "warp" hauv cov ntawv tiav. Warp yog tus yeeb ncuab ntawm automation. Ib daim ntawv warped tsis tuaj yeem yooj yim pub rau hauv ib qhorotary tuag txiav tshuab rau corrugated thawvthiab yeej yuav ua rau jams hauv ibkev kub ceev robotic palletizer. Yog li ntawd, lub precision ntawm ib tug facer yog lub hauv paus raws li tus so ntawm cov nroj tsuag automation yog tsim.
Cov qauv kev nyab xeeb thiab kev xav txog ib puag ncig
Kev ua haujlwm aib leeg facer tshuabsuav nrog qhov kub thiab txias qhov chaw, ua kom muaj kev nyab xeeb yog thawj qhov kev txhawj xeeb ntawm engineering. Niaj hnub nimno units muaj xws li:
- Full Enclosure Guards:Txhawm rau txo cov suab nrov thiab tiv thaiv kev sib cuag nrog cov rhuab rollers.
- Emergency Braking:Cov tshuab uas tuaj yeem nres qhov inertia loj ntawm cov yob hauv vib nas this.
- Lub zog rov qab:Cov tshuab hluav taws xob niaj hnub siv rov ua dua cov condensate, txo cov nqi zog uas yuav tsum tau ua kom cov yob ntawm qhov kev ua haujlwm kub (feem ntau yog 160℃txog 180℃).
